Inspections in Manufacturing Processes

Engineer inspecting worm gears in engineering factory. (n.d.-b). Envato Elements. Retrieved 2024, from https://elements.envato.com/engineer-inspecting-worm-gears-in-engineering-fact-AKAFSED.

What Kind of Inspections Are Done in Manufacturing? 

Quality control inspection is vital to ensure quality products and services meet industry standards in manufacturing. 

There are several techniques to make sure inspections are up to standards, including examining, gauging, and testing the product’s characteristics. Usually, these inspections test whether products are fit for production and ready for shipment. They help detect defects, maintain product reliability, and reduce costly rework or recalls. Various inspection types are implemented depending on the product type. 

Visual Inspections

Visual inspections are the simplest form of inspection and, as the name suggests, involve direct observation. Trained inspectors assess the quality of components and products using the naked eye. However, not all defects are visible or easily accessible. That is where borescopes come in – offering high-quality visuals of hard-to-reach areas, borescopes (also known as videoscopes) allow inspectors to detect internal defects or issues in those difficult-to-access spaces. 

Non-Destructive Testing

Non-Destructive Testing (NDT) is a set of testing and analysis procedures used to evaluate the quality and durability of a product without damaging it. NDT is an umbrella term that includes various methods of testing. This includes ultraviolet and radiographic testing, both commonly used in manufacturing. However, these techniques often require visual confirmation of defects. Tools such as borescopes enable inspectors to confirm issues such as corrosion, voids, or fractures with internal cavities, making them indispensable for non-destructive testing. 

Borescopes in Manufacturing

Borescopes and videoscopes have revolutionized inspection processes by allowing inspectors to access areas that are otherwise impossible to see. Whether it’s engines, turbines, pipelines, or industrial machinery, borescopes offer several advantages to manufacturing inspections:

  • Non-Intrusive: Videoscopes allow inspectors to conduct quality control inspections without needing to disassemble the product, reducing downtime and saving valuable time during routine checks.
  • High Image Quality: Modern borescopes offer high-definition imagery and video capabilities, making it easier to detect minute defects and signs of wear.
  • Flexibility: With their lightweight, flexible design, borescopes can be maneuvered in tight or awkward spaces. Articulating borescopes even allow for a 360-degree view, offering comprehensive inspection coverage.

 

TLDR: 

Quality control inspections are crucial in manufacturing, utilizing techniques that help detect defects, ensure product reliability, and prevent costly rework. Borescopes and videoscopes play a vital role in these inspections, providing access in hard-to-reach areas and delivering HD imagery of said spaces. For reliable, high-quality borescopes, NDT cameras, and remote visual inspection tools, SPI Borescopes offers the innovative solutions you need to inspect with precision and ease. 

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